P-07·Design automation·Agentic Process ModernizationNEW

Heat-Exchanger Circuit Router

Generates refrigerant circuit (CKT) routing layouts for fin-and-tube heat exchangers from the coil grid, target circuits, parity, flow direction and dummy holes. It applies the design team's bend, drainage and coverage rules, balances circuit sizes across the face, and exports an SVG/PDF reference with every run saved for audit and reuse.

Heat-ExchangersHVAC & Refrigeration Coils
Runs fully offline on your PC or plant serverDelivered to a heat-exchanger OEM
Refrigerant circuit routing layout generated by the Incolo Circuit Router: circuits drawn as horizontal bands of front and rear bends
CKT view · 20 × 8 coilFront bendRear bend20 circuits · 160 / 160 holes
Outcomes

What changes on your line.

01

Circuit layouts generated in one step instead of drawn by hand

02

Design rules enforced on every layout, with deviations explained

03

Every run stored with inputs and output for traceability

Inputs

What the engineer enters

Vertical holes (rows) & hole columns
The front-face grid of the coil
Target circuits & minimum holes per circuit
How many circuits, and the smallest allowed
Parity
Even, odd or any: even circuits exit on the front face, odd on the rear
Circuit direction
Incline (upward flow, evaporator and water coils) or decline (downward flow, condensers)
Dummy holes
Holes excluded from every circuit, marked by clicking the grid
Design rules

Design rules enforced on every run

  • Every bend joins a true neighbour on the staggered lattice: no long skip bends, and no bends cross
  • Circuits stack as compact horizontal bands that only step in the flow direction, so there are no traps
  • A wrong-way move is at most a single half-pitch dip, never in the final two steps
  • Circuit sizes are interleaved across the face, not clustered
  • If the exact target can't be met, the count is reduced and the deviation is explained
  • Isolated holes are offered as suggested dummies, applied in one click
Integrations

What it connects to.

Coil grid & design inputs
SVG / PDF export
Run history & audit log
Engineer review
Data residency

Your data, your residency.

AI that runs within your firewall, with your total control. On-premise or private cloud is your call, and we engineer for either.

Edge gateways

Inference next to the camera or sensor, for sub-second decisions at the station.

On-premise

Line-side compute

One compact node per line, running inspection, counting and monitoring together.

On-premise

Private plant servers

Central models, dashboards and the copilot, inside your own network and under your own IT policies.

On-premise

Private cloud

Your own cloud tenancy, inside your security perimeter, when that suits your IT strategy better.

Private cloud
From pilot to production

From scoping call to a working pilot.

01

Assess & Design

A scoping call and a short plant walk-through to pick one line, one asset or one workflow, define success metrics, and confirm data access.

02

Pilot & Validate

A working pilot on your line within 4–8 weeks, validated against the agreed metrics with a measurable business case.

03

Scale & Govern

Roll out across lines and plants with qualification protocols, audit trails and change-control governance.

See what private AI can do for your plant.

Book a scoping call today.

Book a scoping call